HWT 400 Line
OMISA's HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems.
As a consequence, the OMISA HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400-C), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M).
All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm. The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the OMISA DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
Technical Specs
Technical specs | HWT 400 CS | HWT 400 WeldControl | HWT 400 Manual |
P/N with cast aluminium clamping jaws | HWT400 C | HWT400-CW | HWT400-M |
P/N with narrow aluminium clamping jaws | HWT 400 C-S | HWT400-CW-S | HWT400-M-S |
Machine dimensions (W × H × D) | 1511 x 1384 x 1920 mm | approx. 1100 × 1600 × 1500 mm | approx. 1100 × 1600 × 1500 mm |
Machine weight | approx. 1000 kg | 572 kg 2) | 557 kg 2) |
Power supply | 400 V, 50 Hz, (3 Ph, PE) | 400 V, 50 Hz, (3 ph., N, PE) | 400 V, 50 Hz, (3 ph., N, PE) |
Machine overall rated power | 9000 W | 9000 W | 9000 W |
Heating element rated power | 5000 W | 5000 W | 5000 W |
Facing tool rated power | 1850 W | 1850 W | 1850 W |
Hydraulic unit rated power | 1500 W / 120 bar | 1500 W / 120 bar | 1500 W / 120 bar |
Temperature range | 0 °C - 40 °C | 0 °C - 60 °C | 0 °C - 60 °C |
Heating element temperature | 180 °C - 260 °C | max. 290 °C | max. 290 °C |
Operating range | Segments: 90 - 400 mm Tees: 90 - 315 mm1) Crosspieces: 90 - 315 mm1) Y-pieces: 90 - 315 mm1) | Segments: 90 - 400 mm Tees: 90 - 315 mm1) Crosspieces: 90 - 315 mm1) Y-pieces: 90 - 315 mm1) | Segments: 90 - 400 mm Tees: 90 - 315 mm1) Crosspieces: 90 - 315 mm1) Y-pieces: 90 - 315 mm1) |
Automatic data logging | 10,000 welding operations | 10,000 welding operations | - |
Data download | USB ports (USB A) for USB stick and label tag printer | USB ports (USB A) for USB stick and label tag printer | - |
Standards, approvals, quality | Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 | Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 | Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 |
1) - 355 upon request
2) with steel clamps; with wide aluminium clamps, + 85 kg
Literature
Brochures
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Components
RH side and LH side Clamp
200-260-401 |
Reducer Inserts for Clamps
200-260-402 O.D. 90 - 355 mm |
Clamping Jaws for Crosspieces 90 deg.
200-260-405 O.D. 315 |
Reducer Inserts for Crosspieces
200-260-406 O.D. 90 - 280 mm |
Clamping Jaws for Y-pieces 45 deg./60 deg.
200-260-407 O.D. 315 mm |
Reducer Inserts for Y-pieces
200-260-408 O.D. 90 - 280 mm |
Add-in Reducers for Short Radius
400-146-000 Add-in reducers 90 mm for 22.5 deg. | 406-147-000 Add-in reducers 90 mm for 30 deg. | 406-148-000 Add-in reducers 110 mm for 22.5 deg. | 406-149-000 Add-in reducers 110 mm for 30 deg. |
Welding Neck Support
200-604-315 O.D. 90 - 315 mm |
Label Tag Printer
200-230-050 |
Additional, Reinforcing Cylinder for Clamps
200-260-410 |
Angle Support Bracket for Components
406-155-000 |
Replacement Blade, 1 pc
315-109-026 |